| A Thread size | 2-56UNC | |
| L Insert lengths | .157 in | |
| OD Insert diameter | .141 in | |
| P Pilot end | .123 in | |
| Base panel material | Plastic | |
| H Hole diameter | .126-.130 in | |
| W Min. wall thickness | .051 in | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
How do you install metal threaded inserts?
Installing Metal Thread Inserts involves several critical steps to ensure a secure and reliable connection. Here is a guide on how to install Metal Thread Inserts, including heat setting and other common methods:
2. Ultrasonic Insert
Materials Required:
Ultrasonic thread inserts
Ultrasonic welding machine
Drills and drill bits
step:
Prepare materials:
Clean the area where the insert will be installed.
Drilling:
Drill holes in the material according to the insert specifications.
Insert the insert:
Place the threaded insert into the hole.
Ultrasonic welding:
Use an ultrasonic welding machine to apply ultrasonic energy to the insert, which will melt the surrounding material and form a strong bond.
Cooling:
Allow the material to cool and solidify around the insert.
3. Press-fit insert
Materials Required:
Metal thread inserts
Press-fit tool or mandrel press
Drills and drill bits
step:
Prepare materials:
Ensure that the material is clean and free of debris.
Drilling:
Drill a hole slightly smaller than the insert diameter to create an interference fit.
Insert the insert:
Align the threaded insert with the hole and use a press-fit tool or shaft press to apply even pressure to push the insert into the hole.
Check the fit:
Make sure the insert is flush with the surface and securely in place.