| A Thread size | 4-40UNC | |
| L Insert lengths | .226 in | |
| OD Insert diameter | .181 in | |
| P Pilot end | .154 in | |
| Base panel material | Plastic | |
| H Hole diameter | .157-.161 in | |
| W Min. wall thickness | .063 in | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
What are the advantages Threaded Inserts?
Threaded inserts are essential components in a variety of applications, providing strong, reliable threads in materials that may not support themselves. They are commonly used in woodworking, metalworking, and plastic applications to securely hold screws and bolts. Among the various types of threaded inserts, ultrasonic threaded inserts are popular due to their unique installation method and benefits.
Understanding Threaded Inserts
A threaded insert is a cylindrical device that fits into a pre-drilled hole to create a strong internal thread. They are particularly useful in soft materials such as wood, plastic or thin metal where traditional threads may not provide sufficient strength.
Ultrasonic Thread Inserts
Ultrasonic thread inserts are a special type of insert that utilizes ultrasonic vibrations during the installation process. This method causes the insert to melt into the surrounding material, forming a strong bond that enhances the retention of the insert. Ultrasonic inserts can be made from a variety of materials, including metals and plastics, and are particularly useful with thermoplastics.
Advantages of Ultrasonic Thread Inserts include:
Increased Strength: The ultrasonic installation process creates a strong bond between the insert and the surrounding material, thereby enhancing load-bearing capacity.
Reduced installation time: Ultrasonic methods are faster to install than traditional methods, saving time in production environments.
Versatility: Ultrasonic inserts are available in a wide range of materials to suit a variety of applications.