| A Thread size | 6-32UNC | |
| L Insert lengths | .250 in | |
| OD Insert diameter | .214 in | |
| P Pilot end | .185 in | |
| Base panel material | Plastic | |
| H Hole diameter | .189-.193 in | |
| W Min. wall thickness | .071 in | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
Why choose Threaded Inserts with Heat Staking and Ultrasonic ?
The integration of advanced technologies has become critical in the evolving world of manufacturing and assembly processes. Among these innovations, ultrasonic inserts have become a game changer, especially in the field of heat staking and ultrasonically welding threaded inserts. This article takes a closer look at the importance of ultrasonic inserts, their applications, and how they can improve the efficiency and reliability of threaded insert systems.
The role of heat fusion and ultrasonic welding
Heat staking and ultrasonic welding are two common methods for installing threaded inserts. Heat staking involves heating the insert and pressing it into the substrate, causing the material to flow around the insert and form a strong bond. This method is effective but can be time consuming and may require additional equipment.
Ultrasonic welding, on the other hand, offers several advantages over traditional heat-melt welding. The process is faster because it takes only a fraction of the time to form a bond. In addition, ultrasonic welding creates less thermal stress on the surrounding material, reducing the risk of warping or damage. This makes ultrasonic inserts particularly valuable in applications where precision and integrity are critical.