| A Thread size | M2.5x0.45 | |
| L Insert lengths | 4.0 mm | |
| OD Insert diameter | 4.6 mm | |
| P Pilot end | 3.9 mm | |
| Base panel material | Plastic | |
| H Hole diameter | 4.0-4.1 mm | |
| W Min. wall thickness | 1.6 mm | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
What is a Heat-Staking Inserts ?
Hot-staking inserts: strong and reliable
Hot-staking inserts are similar to ultrasonic inserts and are designed for use with thermoplastics. The hot melt process involves heating the insert and then pressing it into the plastic material, causing the plastic to flow around the insert and solidify, forming a strong mechanical bond.
Heat staking is particularly beneficial for applications that require high load-bearing capacity and vibration resistance. The resulting joints are often stronger than traditional bonding methods, making heat staking inserts a top choice in industries such as electronics, automotive, and appliance manufacturing. In addition, heat staking can be performed in a variety of configurations, providing flexibility in design and assembly.
Choose the right blade for your application
When selecting threaded inserts, ultrasonic inserts, and heat-soldered inserts, the specific requirements of the application must be considered. Factors such as material type, load requirements, environmental conditions, and production volume will all influence the best choice.
Threaded Inserts are ideal for applications that require frequent assembly and disassembly, while Ultrasonic Inserts offer speed and precision for high-volume production. Heat-fused Inserts provide a reliable solution for applications that require high strength and durability.