| A Thread size | M2x0.4 | |
| L Insert lengths | 3.0 mm | |
| OD Insert diameter | 3.6 mm | |
| P Pilot end | 3.1 mm | |
| Base panel material | Plastic | |
| H Hole diameter | 3.2-3.3 mm | |
| W Min. wall thickness | 1.3 mm | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
What is a Ultrasonic Inserts ?
In the world of manufacturing and assembly, the selection of fasteners and inserts plays a vital role in ensuring the integrity and durability of a product. Among the various options available, threaded inserts, ultrasonic inserts, and heat-melt inserts stand out for their unique applications and benefits.
Ultrasonic Inserts: Precision and Efficiency
Ultrasonic inserts are a type of fastener that uses ultrasonic energy to create a strong bond between the insert and the surrounding material. This method is particularly effective for joining thermoplastics because the ultrasonic vibrations create heat at the interface, melting the plastic and embedding the insert securely.
One of the main advantages of ultrasonic insertion is its speed and efficiency. The process typically takes only seconds, making it ideal for high-volume production environments. Additionally, ultrasonic insertion minimizes the risk of damaging surrounding materials, ensuring a clean and accurate installation. The technology is widely used in industries such as automotive, medical devices, and consumer goods where reliability and performance are critical.