| A Thread size | M3.5x0.6 | |
| L Insert lengths | 7.1 mm | |
| OD Insert diameter | 5.4 mm | |
| P Pilot end | 4.7 mm | |
| Base panel material | Plastic | |
| H Hole diameter | 4.8-4.9 mm | |
| W Min. wall thickness | 1.8 mm | |
| Materials | Brass | |
| Surface Treatment | Cleaning | |
| Installation Equipment/Method | Heat Staking/Ultrasonic | |
How to heat stake threaded inserts?
Hot Staking Threaded Inserts is a process for securing threaded inserts into plastic or composite materials. This method involves using heat to soften the material surrounding the insert so that it mechanically locks into place when it cools. Here is a step-by-step guide on how to hot stake a threaded insert:
Hot melt thread insert steps:
Choose the correct insert:
Select a threaded insert that is compatible with the material being used. Inserts are usually made of materials such as brass, steel or plastic.
Prepare materials:
Make sure the plastic or composite material is clean and free of contaminants. This will help achieve a strong bond.
Drilling:
Drill a hole in the material that matches the specifications of the threaded insert. The hole should be slightly larger than the diameter of the insert to allow for easier insertion.
Heating Insert:
Heat the threaded insert using a heat tool or a soldering iron with a suitable tip. The temperature should be appropriate for the material used (usually between 350°F and 450°F or 175°C and 230°C, depending on the insert and material).
Insert the heating insert:
Once the blade is heated, quickly insert it into the pre-drilled hole. Apply downward pressure to ensure the blade is fully seated in the material.
Cooling:
Hold the insert in place until the material cools and solidifies. This usually takes a few seconds to a minute, depending on the material and insert size.
Check the Bonds:
After cooling, check the blade to make sure it is securely in place. The blade should be flush with the surface of the material and should not move when torque is applied.